Engineering- and tool shop - Machinery and Technological Possibilities
Machining:
- Horizontal boring machines:
Machines: WRD 150 Q, W 250 CNC, W 250 NC, W 200 NC, W 160 NC, W 125 CNC, WHN/Q 13 CNC, WH 105 CNC
- Bench: spindle diameter 90-200 mm, max. bench dimensions 3500×4000 mm, max. loading capacity 60 tons
- Plate: spindle diameter 250 mm, max. plate dimensions 4000×8000 mm, height 4000 mm, max. loading capacity 125 tons
- Horizontal lathes:
Machines: SUI 250x6000, SU 1250x6000, MASTURN 70 CNC and others
- max. turning diameter 2500 mm, max. lenght 6000 mm, max. loading capacity 32 tons
- Vertical lathes:
Machines: SKJ 32, SK 25A CNC
- max. turning diameter 4000 mm, max. height 1350 mm, max. loading capacity 12 tons
- Milling machines:
Machines: CNC machining centres C.B. FERRARI and others
- max. table dimensions 425×2000 mm
- Fixed-bed milling machines:
Machines: double-column milling machine FREP 30 and others
- max. working surface of table 2000×2500×6000, max. loading capacity 12 tons
- Gear milling machines:
- max. module 40 mm, max. diameter 5000 mm, max. loading capacity 12 tons
- Drilling machines:
- max. diameter 32 mm, max. table dimensions 1000×1300 mm
- Grinding machines:
- for shafts - max. diameter 500 mm, max. length 3000 mm
- for holes - max. diameter 450 mm
- for plane surfaces - max. surface 900×3000 mm
Welding:
- Automatic welding (by welding robot) and manual
- Gas welding, arc welding by "E" method, shielded welding CO2, welder tests as per CSN EN 287-1
- CNC ESAB plates cutting, max. dimensions 120×3800×21000 mm
- Max. weight 110 tons
- Certificate of Qualifications for building parts and constructions welding as per DIN 18800 was conferred
Assembly:
- Assembly works on products with weight up to 800 tons
3D-measurement by Leica LTD706 with Leica T-Probe laser measuring device:
Leica tracker is a mobile optical easuring device which calculates 3D position of a reflector from a horizontal angle, a vertical angle and a distance
measurement. Angle sensors are made by usinf of code device with high differentiation. The distances are determined by laser interferometer or
by ADM gauge of the absolute distance.
Leica T-Probe portable device makes possible for an operator to quickly recording and inspection of latent points or small traits without limits of
articulated arms. T-Probe II is a mobile device with automatically detected tip on two positions of its fixing ant its range is up to 12 meters.
The system accuracy:
- Measuring with LTD706 reflector (in axis 2500x5000x10000): 10 microns
- Measuring with T-Probe (2 sigma values): measurement accuracy of 3D points 100 microns
- Length measuring accuracy: 60 microns
- Ball radius measuring accuracy: 20 microns + 2 microns/m
Surface Finish:
- Painting by spraying of products with weight up to 125 tons in boxes
Handling and Transport:
- Cranes with capacity up to 125 tons
- Factory siding
- Own automotive transportation
Shows of the Machinery:
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| WRD 150 Q horizontal boring machine |
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W 250 CNC horizontal boring machine |
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| W 250 NC horizontal boring machine |
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W 200 NC horizontal boring machine |
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| W 160 NC horizontal boring machine |
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WHN/Q 13 CNC horizontal boring machine |
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| W 125 CNC horizontal boring machine |
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WH 105 CNC horizontal boring machine |
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| B.C. Ferrari machining CNC centres |
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FREP 30 double-column milling machine |
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| Vertical lathes |
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Lathes |
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| Welding robot |
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Leica LTD7063D measuring device |